American Made Rods – Fins and Feathers Bozeman
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American Made Rods

I like fly rods and fly reels…just do…always have ever since the first time I wiggled my 8’ Martin combo. Growing up as a Bass fisherman, multi-piece fly rods were weird to me as they were longer, heavier, “noodly,” and they came in multiple pieces. My first rod weighed about a pound and made that old flagpole on my first bike seem like a piece or re-bar. Even though, there was something to the feel of that fly rod in my hand that seemed to slow the world and gave the act of fishing more meaning that I had known before.

Over the years, I have come to appreciate fly rods more for their “personalities” than the specifications listed and touted by the manufacturer. The truth today is that it’s not too hard to find a great fly rod across a wide range of price points. A rod with “soul” however is something that is harder to appreciate on a fly shop rack, casting in a parking lot, or even fishing a favorite stream. Honestly, not everyone really gives a crap about whether a fly rod has “soul” or not anyway…but it is something that’s important to me.

I’ve been fishing and selling Orvis rods for over a decade now. The mega-corporate image of Orvis can be hard to overcome at times. I’m always amazed at how many educated fly-fishing enthusiasts think that Orvis doesn’t even actually make fly rods. I’ve enjoyed watching – even participating a little – as Orvis has transformed their fly rods from over-priced mid-range performers to what have become the best of the best in value and performance at the high end of American made graphite performance rods with the Helios 2.

There is no debating the performance, workmanship, and versatility of the Helios 2 fly rods. Well, there is always room for debate I suppose, but I am yet to run into anyone that has not been impressed with how these rods feel, look, and cast. That’s not to say that all these folks have ranked the Helios 2 as the “best of the best.” More often than not, the idea of Orvis making the best rods on the market can be hard for many longtime anglers to overcome. This comes back to that whole “soul” thing I referred to, not the performance and specifications.
I had the chance to visit the Orvis “mother ship” last August and while I walked away form that visit with some new perceptions (not all positive BTW), my appreciation for the Soul of Orvis fly rods was cemented. While the corporate headquarters felt like Eddie Bauer meets Office Space, the rod shop was an entirely different beast altogether. Located behind the Manchester retail store, the rod show looks like a warehouse occupying space at the back of a well-manicured parking lot. As you step through the front doors and into the rod shop, the similarities to the rest of the “Orvis Persona” evaporate with every step.

You won’t find any middle-aged men and women wearing Barbour coats talking dog beds, driven bird hunts, or leather bound coolers in the rod shop. Here, I found a bunch of hard working American people; building fly rods from start to finish with a personal connection to each step along the way. Although I don’t recall all their names or what everyone does specifically, everyone’s attention to detail and commitment to doing their job well was evident throughout. More impressive to me was their attitude and ability to focus on what really looked to be pretty monotonous work.

Every step along the way, including “marrying” graphite flags together, to rolling the flags on mandrels, applying coatings, milling cork, cutting bamboo strips, wrapping guides, lining everything up just right, and doing it all plus more with an eye to detail and quality takes a commitment to the task at hand more so than anything else. I was, and am more so now, simply blown away by the human effort involved in building an Orvis fly rod from scratch.

The rod designers and engineers are talented and constantly pushing the limits of both manufacturing techniques and the materials. If you follow fly rod technology at all, it’s hard to appreciate the body of work that Jim Logan and Jerry West have been a part of in the last 30-40 years. The “young guns” have come in and pushed this knowledge and experience even further with a stricter adherence to specifications, both in terms of the manufacturing process and materials being used. At the end of the day though, the people making the rods are as ordinary as you or me and it is their burden to bring it altogether with care and attention to detail. So, when you see an advertisement or a review of a fly rod, try to remember that there are actual hard working American moms and dads putting the “Bling in the Thing” in that slightly subdued big brown building behind the glitz of the Orvis retail store.

I took some photos during my tour of the process and the people, which you’ll find below. I think of these moments more and more every time I pick up an Orvis fly rod. I appreciate the time and hands that are required to transform a sheet of graphite into what just might be the greatest fly rod of all time. I definitely have a much better appreciation for the dollar value of these fly rods!

So, the next time you hear yourself whine about how much a high-end fly rod costs today…stop and think about all these people that took the time to make this rod just right. That’s not a comment exclusively meant for Orvis rods either, whether you’re a Sage, Winston, Scott, or Loomis fan plus many more…the value of American labor is second to none. All those hands along the way, American hands, put the soul in that rod…find it.